Multi-Wire Platform Support & Modernization

 

The RTD multi-wire diamond wire saw has been a proven production platform for decades, with many systems still actively operating in demanding industrial environments worldwide.

 

As OEM electrical and motion components continue to reach end-of-life status, MASTECH provides the expertise, replacement parts, engineered upgrades, and controls modernization necessary to keep RTD systems productive and serviceable for the future.

 

Replacement Parts & Legacy Support

 

MASTECH supports RTD systems with a broad range of replacement components, including:

• Motors

• Winders

• Wire guides

• Mechanical assemblies

• Additional legacy hardware

 

Our inventory network and engineering expertise help customers minimize downtime and extend equipment life. Check out our MASTECH ebay store.

 

Engineered System Improvements

 

MASTECH has redesigned key RTD components to improve performance, reliability, and maintainability.

 

• Bridge Upgrade
  Enhanced structural and operational performance for improved slicing stability.
   

• OEM-Compatible Indexing Table
  Updated indexing solution compatible with existing OEM software environments.
   

• Redesigned Load Cells
  Improved sensing reliability and measurement consistency.
   

• Pulley Garlock Replacement System
  Modernized design reduces replacement cost while improving long-term maintainability.

 

Service & Lifecycle Support

MASTECH provides comprehensive RTD support services, including:

• Emergency troubleshooting and repair

• Preventive maintenance programs

• Long-term service agreements

• Technical process support

Our experienced service team understands the operational demands of legacy RTD systems and works closely with customers to maximize uptime and production efficiency. Contact our service team via email at Service@mastech.tools

 

MASCORE Controls Upgrade Package

 

MASTECH’s RTD Controls Upgrade Package modernizes legacy control architecture with current-generation automation technology.

 

The upgrade replaces the electrical cabinet, touchscreen HMI, motors, and drives while integrating MASTECH’s proprietary MASCORE Control Architecture for improved performance and future supportability.

 

Upgrade Highlights

• 15” modern touchscreen HMI

• EtherCAT communications architecture

• Codesys-compatible hardware platform

• Modern servo and drive systems

• Long-term maintainability and support

 

Combined with routine preventive maintenance, the Controls Upgrade Package can significantly extend the productive life of RTD systems.

 

Consumables & Support Materials

MASTECH supplies a full range of RTD consumables, including:

• Diamond wire

• Fluids

• Beams

• Pulleys