Legacy Platform Support, Upgrades & Modernization

 

The RTS single-wire diamond wire saw has been one of the industry’s most trusted and widely deployed slicing platforms for decades. Many RTS systems continue operating successfully in production environments around the world today.

 

As legacy OEM components become increasingly obsolete, maintaining long-term system reliability has become more challenging. MASTECH provides comprehensive RTS support solutions — including replacement parts, redesigned components, service programs, consumables, and full controls modernization packages — to keep your saw operating at peak performance for years to come.

 

Replacement Parts & Aftermarket Support

 

MASTECH maintains inventory for a wide range of RTS replacement components, including legacy motors and other critical hardware.

 

Check out our MASTECH ebay store. If you do not see a required component listed, contact our team directly — many parts are available through our internal inventory network even if not publicly listed.

 

Engineered Performance Upgrades

 

MASTECH has redesigned several high-wear and maintenance-intensive RTS components to improve long-term reliability, serviceability, and overall machine performance.

 

Upgraded Bellows System

• Reinforced design eliminates sagging issues

• Improved protection against debris contamination

• Better sealing for extended table mechanism life

Enhanced Table & Yoke Rail Assemblies

• Improved rail systems for smoother operation

• Easier maintenance access

• Increased long-term precision and reliability

Redesigned Pulley Architecture

• Standardized pulley configuration

• Improved consistency and maintainability

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Replaceable Traverse Cam Design

• Simplified wear-part replacement

• Reduced long-term maintenance costs

• Faster service turnaround

 

Service & Preventive Maintenance

MASTECH offers:

• Emergency field service

• Annual preventive maintenance programs

• Long-term service agreements

• Technical support from experienced diamond wire saw specialists

Our service team helps customers maximize uptime, extend tool life, and maintain slicing performance across aging RTS platforms. Contact our service team via email at Service@mastech.tools

 

MASCORE Controls Upgrade Package

 

For customers seeking a full modernization solution, MASTECH offers a complete RTS Controls Upgrade Package.

 

This upgrade replaces the legacy electrical cabinet, motors, drives, and touchscreen HMI with a modern controls platform built around MASTECH’s proprietary MASCORE Control Architecture.

 

Upgrade Features

• Modern EtherCAT-based communications

• Codesys-compatible control hardware

• New-generation motors and drives

• Modernized HMI interface

• Future-ready architecture for long-term supportability

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When combined with a preventive maintenance program, the RTS Controls Upgrade Package can significantly extend the operational life and capability of existing systems.

 

Consumables & Process Support

 

MASTECH also supplies RTS consumables and process support materials, including:

• Diamond wire

• Cutting fluids

• Beams

• Pulleys